You must have heard things about the sustainability and eco-friendliness of sugarcane pulp tableware. Do you know the bagasse dine ware market is expected to spike the valuation of USD 322 Million by 2029?
Figure 1: Sugarcane pulp tableware
What makes sugarcane bagasse popular in food packaging?
Sugarcane bagasse is a 100% biodegradable, compostable, and chemical-free tableware alternative that supports the “green living” initiative to save the planet.
But, have you ever thought about how a waste sugarcane pulp is turned into worthwhile food packaging? That’s why you’re here!
In this guide, we will discover the manufacturing process of sugarcane bagasse tableware. So, without any further due, let’s get into it.
From sugarcane pulp to bagasse tableware–The manufacturing process:
Figure 2: Manufacturing process of bagasse tableware
It is so fascinating that a residual by-product can provide a wide range of packaging products that are yet irresistible and lightweight.
Isn’t it?
Sugarcane bagasse products are made in an advanced process to ensure their functionality, long life cycle, and durability.
The following are the important process involved in the manufacturing of bagasse products from sugarcane pulp;
1. Bagasse collection:
In the first step, sugarcane bagasse is collected, which is the residual left after the juice extraction from the sugarcane plant. The collected bagasse is then transferred to the factory for the next process.
2. Screening and Cooking:
Screening and cooking is the second process of manufacturing bagasse tableware. Sugarcane pulp is taken for initial screening. In this process, the quality of sugarcane fiber is inspected.
Bagasse is cooked further to increase the tenacity and resistivity of pulp fibers.
3. Molding the pulp:
In the following process, sugarcane bagasse pulp is diluted in advanced molding equipment. During this phase, the wet embryos of different products are created. The molding machines shape the bagasse pulp into the required form.
After that, the semi-wet bagasse pulp is processed in vacuum dehydration to dehydrate and remove excess water content.
4. Pressing the pulp:
Just like pressing wood pulp in making paper, sugarcane pulp is pressed into eco-positive dinnerware. In this phase, the dehydrated pulp is pressed in different molds of bagasse flatware under high temperature and pressure.
The high-temperature pressing ensures the resilience and durability of the semi-finished product.
5. Trimming and Shaping:
After the bagasse is pressed into different disposable food packaging products, the raw edges are smoothed out. They trim any rough patches to make the finished product look presentable.
6. Final inspection:
Figure 3: Final inspection of bagasse products
After that, the QC (Quality Control) team oversees the finished products and analyzes their performance with the Ph test, Moisture test, and Scuff Resistance tests.
They also investigate any scratches, dents, or poor finishing of the final product before packaging.
In the final step, the products are sanitized and sterilized to remove any bacteria or harmful toxins.
Related Guide: Bagasse Plates Manufacturing Process
Why sugarcane bagasse food packaging? (Hidden benefits)
Let’s uncover the hidden benefits of sugarcane bagasse products that make it the best yet eco-friendly choice;
#1: All natural:
Yes, you heard it right. Sugarcane bagasse food products are 100% natural. Cellulose, Hemi-cellulose, lignin, and wax are the main constituents of sugarcane bagasse.
It does not contain chemical lining, resin coating, or toxic binding.
#2: Zero wastage:
From manufacturing to usage, sugarcane pulp products are completely wastage-free. All the residual components of sugarcane plants, such as bagasse ash, bagasse, and molasses are used for different purposes.
#3: Eco-conscious:
Since bagasse products are compostable, they do not degrade the environment in any way. These products are carbon-offset, recyclable, and renewable; therefore, ideal options for eco-conscious consumers.
#4: Highly resistant:
Sugarcane bagasse products can tolerate a temperature range of -25°C to 220°C. They are resistant to water, hot oils, and grease. These products are refrigerator and microwave safe.
Moreover, bagasse flatware is spill-proof, anti-leak, and does not soak up.
Thinking of taking bagasse tableware on a picnic? Read Picnic Tableware Solution for more information.
GangXuan–The best bagasse tableware manufacturer in China
GangXuan China is the leading bagasse pulp tableware manufacturer in China. With a decade of experience manufacturing eco-friendly products, the company announced its new unit in 2021.
We have a qualified team of engineers and 330 employees currently working in the new unit.
We offer a diverse range of sugarcane pulp tableware including plates, cups, bowls, trays, and much more.
Our top priority is manufacturing environment-positive products that serve the purpose and support a healthier lifestyle. So, join hands with GangXuan to reduce the environmental impact.
For more information and free quotes, feel free to contact us.
Frequently asked questions:
Are sugarcane plates safe to use?
Yes, sugarcane plates are 100% safe to use. In fact, they are healthier options that promote a “Healthy and Safe Planet” campaign.
Does the bagasse manufacturing process involve chemicals?
A big NO!
The entire manufacturing process of sugarcane bagasse does not contain any chemicals or toxins. Bagasse fiber tableware products are made in pressing equipment at high temperatures. Therefore, the making process is 100% toxin-free and carbon offset.
What are the disadvantages of bagasse products?
Although, there are no such drawbacks to bagasse products however, in some cases, the product could lose its strength in case of contact with extremely hot food.
Are you aware of the impacts of disposable products on the environment? If yes, you must feel responsible for following eco-friendly practices to save the planet. Plastic and other single-use products are the primary cause of global warming, pollution, and chronic diseases.
To solve this global problem, GangXuan came forward with the initiative of manufacturing 100% biodegradable dinnerware products for planet sustainability. Our motive is to encourage people to join hands and feel responsible towards the environment.
In this article, we will discuss biodegradable bagasse tableware products, the manufacturing process, and their benefits. So, without any further delay, let’s get started!
What is biodegradable bagasse tableware?
Figure 1: Eco friendly bagasse tableware
Biodegradable bagasse tableware is an eco friendly substitute for single-use products. It is a 100% natural, renewable, non-polluting single-use food packaging resource.
So, if you are an eco-conscious consumer, sugarcane bagasse dishware is all you need. Sugarcane bagasse tableware is made of organic sugarcane fiber, which is healthy and non-toxic.
The sugarcane plant is a rapidly renewable resource that regrows within 10 to 12 months. Disposable bagasse products promote plant growth, a healthier lifestyle, and a sustainable ecosystem.
How is biodegradable bagasse tableware made? [Manufacturing process]
Figure 2: Manufacturing of bagasse flatware
The entire process of biodegradable bagasse tableware is chemical-free. Now you must be wondering how? Let’s find out how bagasse tableware is made;
After collecting sugarcane pulp, it is cooked and crushed to make sugarcane fibers ready for the next process.
The sugarcane pulp is then transferred to the molding equipment to create wet embryos.
The wet pulp is then dehydrated in a vacuum dehydration machine.
The semi-wet sugarcane pulp is dried at high temperatures before pressing them into molds.
Finally, bagasse is molded in pressing molds into different tableware products, such as clamshells, containers, plates, trays, sauce cups, and cutlery.
The raw edges of dishware products are trimmed, and the inspection team ensures the quality of the product.
These products are sanitized and sterilized at the final stage before final packaging.
Want to know more? Read a comprehensive article on the bagasse plate manufacturing process.
Why is biodegradable bagasse tableware the best food packaging option?
As people become aware of plastic’s impact, they are looking for greener alternatives to reduce plastic consumption. Many eco friendly dinnerware options are available in the market, such as bamboo, birchwood, and palm leaf.
However, bagasse flatware products are the most eco-friendly and safe substitute because of the following reasons;
Eco-friendly:
Figure 3: Sustainable sugarcane pulp tableware
Biodegradable bagasse tableware does not consume fossil fuel energy, thus reducing airborne pollution significantly. These products are wastage-free and do not cause land and ocean pollution. Shifting to bagasse tableware can reduce the number of greenhouse gases in the environment.
Besides these features, sugarcane pulp dinnerware is a tree-free alternative that conserves the natural habitat.
Compostable:
The most outstanding attribute of bagasse flatware is its compostable nature. Bagasse dishware products seep into the soil and enrich plants with nitrogenous matter after composting. They are easily decomposable in the home or commercial settings.
Bagasse products take only 1 to 3 months to decompose into nutrient-rich plant compost. It promotes optimum plant growth and prevents soil erosion.
Reliability:
Reliability is the biggest strength of biodegradable bagasse tableware.
The sugarcane flatware is highly sturdy and resistant and can hold hot food up to 100°C. Bagasse products are spill-proof and anti-leakage.
Bagasse tableware can be used in the microwave for reheating purposes. Furthermore, they are useful in refrigerators for cold storage.
Chemical-free:
Sugarcane fiber dinnerware is 100% chemical free. These products are not treated with harsh chemicals such as chlorine bleaching. Moreover, bagasse products do not contain any plastic and resin coating to increase sturdiness.
These products are naturally strong and resistant.
Please read our article about biodegradable bagasse packaging for in-depth knowledge about sugarcane bagasse tableware.
What are the applications of biodegradable bagasse tableware?
Sugarcane bagasse food packaging is used in different food sectors. Here are some common applications of compostable disposable bagasse products;
- Takeaway and food delivery purposes.
- Food carrying during travel.
- Dine-in and serving food.
- Cold storage in refrigerators and freezers.
- Useful in caterers, restaurants, and coffee shops.
- Serving food at outdoor parties and events.
Paper or Bagasse: Which tableware product is greener?
Bagasse Tableware | Paper Tableware |
It decomposes within 30 to 90 days. | It takes only 2 to 6 weeks to completely decompose. |
It is durable and long-lasting. | It is less durable and cannot be reused again. |
It is tree-free and does not cause deforestation. | These products involve cutting trees and wood consumption. |
It is biodegradable and compostable. | It is recyclable under specific conditions. |
It is spill-proof and prevents leakage. | It is not leak-proof and cannot hold very hot food. |
Table 1: Comparison between paper and bagasse tableware
Conclusion:
Millennial customers are switching towards “Greener Alternatives” to plastic and disposable products. Bagasse tableware products are biodegradable, natural, and non-toxic. These products are cut and grease resistant making them safer and more reliable.
GangXuan China offers a variety of bagasse dishware for different applications. We provide high-quality and 100% customizable bagasse products at a budget-friendly price.
For further information about grammage and mold customization, feel free to contact us. We are available 24/7 to address your queries.
Frequently asked questions:
Who is the leading bagasse tableware manufacturer in China?
GangXuan China is the top-priority bagasse tableware manufacturer in China. We provide a wide range of bagasse products useful for various purposes. We have fully automated advanced equipment and 330 employees working currently.
Our primary goal is to cut down the plastic use by introducing greener products. We are an FDA, BRC, and OK COMPOST-certified supplier of biodegradable bagasse flatware.
Is biodegradable bagasse tableware microwavable?
Yes, bagasse dishware is microwaveable and can be used for reheating food several times. These products do not release any toxins when heated in the microwave. Moreover, bagasse dinnerware keeps the food fresh without contaminating the taste.
Is sugarcane bagasse healthy?
Yes, sugarcane pulp has several health benefits. Bagasse is anti-fungal and anti-bacterial; Sugarcane bagasse is insulin resistant; therefore, it proves to provide protection against type 2 diabetes and heart diseases.
