Bagasse tableware products are the safest eco-friendly option. The sugarcane bagasse is a tree-free alternative to harmful disposable tableware. The bagasse plates are healthy, affordable, and nature friendly. But do you wonder how bagasse plates are made? Let’s find out the entire bagasse plates manufacturing process in this blog.
GangXuan manufacture 100% compostable bagasse plates for its customer. We offer a wide range of biodegradable bagasse tableware, including cups, cutlery, bowls, trays, and clamshells.
Bagasse plates manufacturing process [step by step]
Figure 1: Manufacturing bagasse tableware
The bagasse plates manufacturing process is safe, reliable, and environmental-friendly. The whole process is non-toxic and chemical-free. Let’s understand the step by step process of sugarcane bagasse plates;
1. Screening:
The first process of bagasse plates manufacturing process is screening. After the juice is extracted, the bagasse is taken to the factory for screening. In this process, the sugarcane residual is cooked and crushed for the next process.
2. Molding:
After the first process, the sugarcane pulp is diluted into the molding equipment. In the molding machine, the wet embryos of the wet pulp are created. After that, the wet pulp is converted into dry pulp by vacuum dehydration.
3. Drying and pressing:
The semi-wet embryos are poured into the pressing mold to dry the embryos. The pressing machinery maintains high temperature and pressure. The dried sugarcane pulp is transferred in pressing molds to make different shapes of plates and other products.
4. Smoothing:
At this stage, the staff cuts the raw edges of finished products to make them smooth. Raw and blunt edges are trimmed to smooth the final product’s surface.
5. Final Inspection:
Before packing the plates for delivery, the quality assurance team inspects the quality of the final products. They also analyze the resistivity, holding capacity, and durability of plates before packing.
At last, all the products are sterilized and sanitized before packing them.
Are bagasse plates compostable?
Figure 2: Features of Bagasse Plates
Yes, Bagasse plates are completely compostable. The bagasse plates are made with pure sugarcane fibers after the juice is extracted from the sugarcane. The residual material is a waste product that would otherwise be thrown in fields.
The bagasse tableware products decompose into nutrient-rich plant fertilizer. It promotes plant growth and a greener planet initiative. Bagasse plates are compostable in both home settings and commercial spaces. However, commercial composting is faster due to proper temperature and humidity.
The bagasse tableware is a tree-free alternative that reduces deforestation massively. Bagasse tableware is the best green substitute because the manufacturing process is chemical and resin-free.
Are bagasse plates manufacturing process carbon offset?
The entire bagasse plates manufacturing process does not leave carbon footprints. Moreover, the products do not release GHG gases into the environment. It saves the planet from overheating and wastes pollution.
Switching to bagasse plates and tableware products can save natural habitats and life on the planet. Bagasse plate production does not involve tress cutting; therefore, it significantly supports nature sustainability.
Read our comprehensive article on 5 best eco friendly disposable plates for a better understanding.
Bagasse vs. Plastic: Which is better?
Plastic disposable products take years to decompose. These products increase landfill pollution, GHG gas emissions, and toxins in nature. Plastic products use fossil fuels; thus, the planet is becoming warmer.
In contrast, bagasse is made with a rapidly renewable resource that takes only 12-18 months for regrowth. The sugarcane pulp plates are resistant, sturdy, and eco-friendly tableware products.
Wrap Up:
If sustainability is your concern, bagasse plates are the perfect choice for you. These products are reliable, budget-friendly, and durable. The bagasse plates manufacturing process is 100% toxin and harmful chemical free.
GangXuan is a trustworthy bagasse plate supplier in China that provides premium quality plates. We offer mold and grammage customization according to the customer’s requirements.
For further inquiries, feel free to contact us. Our customer support is available 24/7 to address your questions.
Frequently asked questions
Are bagasse plates strong?
Yes, bagasse plates are manufactured in pressing equipment, making them strong and sturdy. These products can hold hot food up to 100 degrees centigrade without spilling or leaking. The bagasse tableware products are strong enough to carry food for a long time.
Moreover, bagasse products are microwave friendly and refrigerator safe.
Can we make plates from sugarcane waste?
You can make plates from the residual sugarcane pulp that comes after juice extraction from sugarcane. These plates are prepared in pressing mold with advanced techniques. The sugarcane waste is treated and processed in different processes to produce high quality and reliable sugarcane bagasse plates.
Is bagasse cheaper than plastic?
No, styrofoam and plastic are the cheapest disposable packaging option. Bagasse tableware products are a little bit more costly than plastic because they are 100% organic and eco-friendly. Bagasse products do not involve any chemical treatment or bleaching; thus, they are more expensive than plastic.
